Case Study · Commercial & Industrial

Ten 4000A copper-bus switchboards for Design By Initiative

Built for Design By Initiative

Sep 2026 – Oct 2026 a six-figure order

Key facts

The build at a glance

10 switchboards on one order

Units

Main-disconnect switchboards, one 4000A breaker each

Product

4000A per unit, main breaker and bus

Amperage

480V, 3-phase 3-wire

Voltage

Copper, silver-flash

Bus

NEMA 1 (indoor), ANSI 61 light gray

Enclosure

65 kAIC, bus braced for 65 kA

Interrupting rating

UL 891 low-voltage

Listing

One 4000A LSIG main per unit, with arc energy reduction (NEC 240.87)

Breakers

Jurupa Valley, California

Built in

01 · Brief

The brief

In September 2026 Design By Initiative ordered 10 identical 4000A main-disconnect switchboards from DEI. Each one houses a single 4000A main breaker on silver-flash copper bus, top and bottom fed, with landings for the line and load conductors. At 4000A, the order sits at the top of the 400A to 4000A range DEI builds.

02 · Build

What DEI built

Each of the 10 units is a UL 891 low-voltage switchboard configured as a 4000A main disconnect: one 4000A breaker with an LSIG electronic trip unit and arc energy reduction mode (NEC 240.87), at 480V three-phase three-wire. The interrupting rating is 65 kAIC, and the bus structure is braced to withstand 65 kA. The silver-flash copper bus is rated 4000A per phase and sized for a 65°C maximum temperature rise, with a copper ground bus. Line and load landings carry eight NEMA hole patterns per phase, and the terminations are accessible from the front. The enclosures are NEMA 1 for indoor use, finished in ANSI 61 light gray.

QtyItemRatingVoltageEnclosureBusNotes
10Main-disconnect switchboard4000A480V 3Ø 3WNEMA 1Copper, silver-flashOne 4000A LSIG main breaker with arc energy reduction (NEC 240.87); top and bottom fed; 65 kAIC; UL 891 low-voltage

03 · Status

Where it stands

Done
Order
In progress · Sep 2026
Engineering
Pending
Fabrication & bus bar
Pending
Assembly
Pending
QC
Expected ship Q4 2026
Shipped

Engineered, fabricated and assembled under one roof in Jurupa Valley, California.

As of September 2026 DEI has drawn the submittal for all 10 switchboards. The customer approves those drawings before production is released, so fabrication, bus bar work, assembly and QC are still ahead.

Status as of September 2026, from DEI’s build records.

DEI’s facility in Jurupa Valley, California
Photographed at DEI’s shop, Jurupa Valley, California.

04 · Specifications

Specifications, build by build

One order — 10 × 4000A main-disconnect switchboards

From DEI’s submittal, Sep 2026

QtyItemRatingVoltageEnclosureBusNotes
10Main-disconnect switchboard4000A480V 3Ø 3WNEMA 1Copper, silver-flashOne 4000A LSIG main breaker with arc energy reduction (NEC 240.87); top and bottom fed; 65 kAIC; UL 891 low-voltage
  • 10 identical units, each a UL 891 low-voltage switchboard configured as a 4000A main disconnect
  • Main breaker: 4000A with an LSIG electronic trip unit and arc energy reduction mode (NEC 240.87)
  • 480V, 3-phase 3-wire; 65 kAIC, bus structure braced for 65 kA
  • Silver-flash copper bus rated 4000A per phase, sized for a 65°C maximum temperature rise; copper ground bus
  • Top and bottom fed; line and load landings with eight NEMA hole patterns per phase (lugs by others); front-accessible terminations
  • NEMA 1 indoor enclosure, ANSI 61 light gray
  • Submittal drawings dated September 2026; customer approval required for production release

05 · Related

Related case studies

Send us your one-line diagram — we'll tell you what we'd build, and when.

Company names identify who DEI’s orders are for. Their use does not imply endorsement of DEI.

Dates, quantities and turnarounds as of September 2026, from DEI’s build and order records. Images are representative unless marked otherwise.

About Us

Contact Us

Office Location

4725 Troy Ct.
Jurupa Valley CA 92509

Contact Info

Phone: +1 (866) 773-8050
Email: sales@deipower.com

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