Case Study · Retrofit & Upgrades

A 1600A main switchboard upgrade for the U.S. Air Force

Built for AC Lopez Construction, for the U.S. Air Force

Delivered Aug 2026

Key facts

The build at a glance

One main switchboard and one panelboard

Units

Main switchboard and panelboard for an electrical service upgrade

Product

1600A switchboard; 400A panelboard

Amperage

480Y/277V, 3-phase 4-wire (switchboard)

Voltage

Silver-flash copper (switchboard)

Bus

NEMA 3R outdoor (switchboard)

Enclosure

65 kAIC (switchboard)

Interrupting rating

UL 891 low-voltage (switchboard)

Listing

Siemens WL 1600A LSIG main with Dynamic Arc Flash Sentry; feeders 90A to 400A

Breakers

About 12 weeks from order to shipment, June to August 2026

Turnaround

Jurupa Valley, California

Built in

01 · Challenge

The challenge

For the U.S. Air Force, an electrical service was being repaired and upgraded, and AC Lopez Construction needed a new 1600A main switchboard and a 400A panelboard under one contract.

02 · Build

What DEI built

A 1600A UL 891 low-voltage main switchboard in three sections: 480Y/277V 3-phase 4-wire, silver-flash copper bus, a Siemens WL 1600A main breaker with an LSIG trip and Dynamic Arc Flash Sentry for arc-energy reduction, feeder breakers from 90A to 400A, and a 65 kAIC rating, in a NEMA 3R outdoor enclosure. A 400A panelboard was built and shipped with it on the same contract.

QtyItemRatingVoltageEnclosureBusNotes
1Main switchboard, three sections1600A480Y/277V, 3-phase 4-wireNEMA 3RCopper, silver-flashSiemens WL 1600A LSIG main with Dynamic Arc Flash Sentry; feeders 90A to 400A; 65 kAIC; UL 891 low-voltage
1Panelboard400AOn the same contract as the 1600A switchboard; shipped with it

03 · Delivery

How DEI delivered

Jun 2026
Order
Done
Engineering
Done
Fabrication & bus bar
Aug 2026
Assembly
Aug 2026
QC
Aug 2026
Shipped

Engineered, fabricated and assembled under one roof in Jurupa Valley, California.

DEI’s approved drawings for the switchboard date from April 2026, and the order was placed in June 2026. Both units cleared assembly and QC in August and shipped together in late August 2026: about 12 weeks from order to shipment. The switchboard’s three sections left crated and stretch-wrapped on a flatbed.

DEI’s facility in Jurupa Valley, California
Photographed at DEI’s shop, Jurupa Valley, California.

04 · Result

The result

A 1600A main switchboard with arc-energy reduction on its main breaker, and a 400A panelboard on the same contract, shipped together to a secured federal site about 12 weeks after the order.

05 · Specifications

Specifications, build by build

Unit 1 of 2 — 1600A main switchboard, 480Y/277V, silver-flash copper bus

From DEI’s submittal, Apr 2026

QtyItemRatingVoltageEnclosureBusNotes
1Main switchboard, three sections1600A480Y/277V, 3-phase 4-wireNEMA 3RCopper, silver-flashSiemens WL 1600A LSIG main with Dynamic Arc Flash Sentry; feeders 90A to 400A; 65 kAIC; UL 891 low-voltage
  • UL 891 low-voltage main switchboard, 1600A, 480Y/277V 3-phase 4-wire, three sections
  • Silver-flash copper bus sized for a 65°C maximum temperature rise; copper ground bus
  • Siemens WL 1600A main breaker, LSIG trip with Dynamic Arc Flash Sentry arc-energy reduction (NEC 240.87)
  • Three-pole feeder breakers from 90A to 400A, with LSIG trips on every feeder above 200A
  • 65 kAIC interrupting rating; bus braced for 65 kA symmetrical
  • NEMA 3R outdoor enclosure in ANSI 61 light gray; front-accessible terminations; surge protective device
  • Ordered June 2026; shipped late August 2026
QtyItemRatingVoltageEnclosureBusNotes
1Panelboard400AOn the same contract as the 1600A switchboard; shipped with it
  • 400A panelboard, on the same contract as the 1600A main switchboard
  • Ordered June 2026; shipped with the switchboard in late August 2026

06 · Related

Related case studies

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Company names identify who DEI’s orders are for. Their use does not imply endorsement of DEI.

Dates, quantities and turnarounds as of September 2026, from DEI’s build and order records. Images are representative unless marked otherwise.

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Jurupa Valley CA 92509

Contact Info

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Email: sales@deipower.com

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